Manufacturing

Built to Meet the Demands of Elite Performance

Proudly made in the USA, backed by 30+ years of manufacturing excellence.

At Exerfly, we take pride in our state-of-the-art manufacturing process, which is based at our HQ in Wisconsin.

From raw materials to the shipping label, everything happens under our roof.

Keeping design, machining, assembly, and testing in-house means we control every stage that impacts durability, accuracy, and product performance. We test, we refine, and we deliver advanced flywheel training devices that handle the demands of elite performance.
USA flag
Made in the
USA
01

Premium material procurement

We prioritize premium materials, chosen and tested for the purpose of withstanding heavy, repeated use over time, because your equipment shouldn't be the limiting factor in progress.
02

Manufacturing

Every Exerfly device is manufactured inside our headquarters in Wisconsin, USA, from raw material to finished product. Our team brings deep industry knowledge and specialized skill to every unit, crafting equipment made to perform and built to last.
03

Powder Coat

We follow an intensive, distinctive multi-stage powder coat that includes:
  • A rigorous mechanical de-scaling
  • Zirconium transitional metal conversion coating
  • The final powder-coating layer applied and run through our curing oven
This means you can depend upon strong and consistent adhesion levels to the metal and a long-lasting color-coat that will live up to required performance standards.
04

Assembly

The machined and powdercoated materials are then moved into the assembly room where the device is built, wired, and tested by our assembly technicians.
05

Shipping

We directly handle every step of the shipping process. Most importantly, we custom-pack every piece so that your equipment arrives in perfect shape.

Take a look inside our manufacturing operations.

Led by the same manufacturing team behind Dynamic Fabrication and Dynamic Fitness & Strength, bringing together advanced technology, American-made craftsmanship, and deep industry knowledge.

Manufacturing FAQs

Where are Exerfly products made?

Every Exerfly device is proudly made in our very own headquarters, from raw material to the shipping label, in Wisconsin, USA.

What materials are Exerfly products made from?

Exerfly uses only the highest quality american steel, stainless steel, aluminium, and Nylon PA12 (Polyamide 12) high-performance thermoplastic. For product-specific materials, please see the speicifcations section on each product page.

What makes Exerfly's build quality premium?

We pride ourselves on our premium build quality, but what does that really mean?

It starts with testing. We've spent years refining the design of our outer shells, shafts, sensor components, motors, and flywheels, putting each one through rigorous testing until it performs the way it should.

Then there's the materials. We prioritize premium materials, chosen for the purpose of withstanding heavy, repeated use over time.

Finally, the build itself. Every Exerfly device is manufactured inside our headquarters in Wisconsin, USA. Keeping design, machining, assembly, and testing in-house means we control every stage that impacts durability, accuracy, and product performance.

Still have questions? View our full FAQ's or Contact us.